DDLC.AI Capability Catalogue

DDLC.AI Suite

Three hardware products (Sense, Core and Beat), the Nexus orchestration platform, and Agents as an add-on. Each product comes in variants to suit the application.

Hardware · Vision & sensing unit

DDLC.AI Sense

Captures images and sensor data at the workstation through cameras, controlled lighting and trigger sensors.

Sense Standard

Available

Best for

Part ID, presence checks, demos and trials

Includes

USB camera
LED ring light
Part-arrived trigger sensor
Pixel-to-mm calibration

Sense Industrial

Pilot

Best for

Precision measurement, fine parts, fast lines

Includes

Industrial GigE camera
Strobe light or backlight
Through-beam sensor
Conveyor encoder

Sense Thermal-3D

Roadmap

Best for

Heat and depth checks a colour camera can't do

Includes

Thermal camera
3D depth sensor

Hardware · Edge AI & decision unit

DDLC.AI Core

Runs AI inspection at the edge and makes real-time PASS / FAIL decisions. Hosts DDLC.AI Nexus and the operator interface.

Core Standard · Pi edition

Available

Best for

Simple checks and cost-sensitive lines

Includes

Raspberry Pi 5 compute
Operator touch screen
24 V inputs and outputs
Compact enclosure

Core Pro · NVIDIA edition

Pilot

Best for

AI-heavy jobs, high speed, people detection

Includes

NVIDIA Jetson compute (GPU)
Operator screen and front-panel buttons
24 V inputs and outputs
Industrial 24 V enclosure

Hardware · Alert & actuation unit

DDLC.AI Beat

Alerts operators and triggers line actions (stop, reject, divert, signal) based on DDLC.AI Core decisions.

Beat Alert & Act

Pilot

Best for

Every station that must alert people or act on the line

Includes

Tower light and audible alarm
Trigger to stop the conveyor
Trigger to reject or divert a part
Signal to robot or PLC

Software · Orchestration & intelligence platform

DDLC.AI Nexus

Train, configure, deploy, monitor, analyse and connect DDLC.AI workstations from any browser. Included with every DDLC.AI Core.

Train

Teach new SKUs and workstation operations.

Teach a new SKU from sample images, without code
Teach a golden reference (e.g. a golden PCB)
Switch between taught models on screen
Teach workstation operations and process steps

Configure

Configure inspection rules, thresholds and actions.

Measurement regions and pixel-to-mm calibration
Monitoring zones drawn on the camera view
Relay outputs mapped to PASS / FAIL
Rule builder for thresholds, conditions and line actions from the browser

Deploy

Deploy configurations across workstations.

Set up each workstation from its own browser page
Remote access to a workstation
Push models and settings to many workstations at once
Over-the-air software and model updates

Monitor

Monitor workstation status and inspection results.

Live operator screen with results and alarms
Management page for station settings
Central view of every workstation's health and results
User logins and roles

Analyse

Identify recurring defects and operational trends.

Image and result record for every part
Recurring defects by model, line and shift
Operational trends and reports

Connect

Connect workstations to SAP / ERP and line systems.

24 V digital signals to PLCs, conveyors and robots
Import production plans and job orders from SAP / ERP
Send inspection results and counts back to SAP / ERP
PLC network protocols (Modbus / OPC-UA)

Available todayPlanned

Add-on to DDLC.AI Nexus · AI agents

DDLC.AI Agents

AI agents that work inside Nexus to help operators, engineers and quality teams. Agents advise and a person approves; DDLC.AI Core keeps control of the line.

Operator Agent

Helps

Line operators and supervisors

Includes

Explains every FAIL in plain language
Shows what failed, where, and what to check
Step-by-step recovery guidance
Answers in local languages (Hindi, Tamil, Malayalam and more)

Support Agent

Helps

Maintenance and process engineers

Includes

Diagnoses station issues: camera, focus, lighting, low confidence
Answers how-to questions from DDLC.AI manuals
Guides first-line fixes before a site visit
Packages logs and images into a support ticket

Quality Agent

Helps

Quality managers and plant heads

Includes

Finds recurring defects by model, line and shift
Points to likely root causes
Early alerts when defect or false-reject rates rise
Answers questions about quality performance

Capabilities

What the DDLC.AI Suite can do, the products each capability needs, and its status today.

Capability	What it means	Needs	Status
See & inspect
Part identification	Recognises which product, model or part is in front of the camera	Sense Standard / Industrial · Core	Available
Missing part detection	Finds empty positions, missing caps or missing components	Sense Standard / Industrial · Core	Available
Wrong part / mismatch	Compares against a taught golden sample	Sense Standard / Industrial · Core	Pilot
Colour check	Product colour, LED colour, resistor colour bands	Sense Standard / Industrial · Core	Pilot
Polarity & orientation	Reversed ICs, diodes, capacitors, connectors	Sense Industrial · Core	Pilot
Seal & wrap inspection	Unsealed or lifted flaps, wrinkled, torn or missing film on wrapped packs	Sense Industrial · Core Pro	Pilot
Measurement in mm	Length, spacing and count against tolerance	Sense Industrial · Core	Pilot
Size estimation	Product size from its measured length	Sense Standard / Industrial · Core Pro	Pilot
People & zone detection	Detects people inside a marked zone	Sense Standard · Core Pro	Pilot
Temperature check	Heat measurement on product or equipment	Sense Thermal-3D · Core	Roadmap
3D dimensions & volume	Height, size and volume of an item	Sense Thermal-3D · Core	Roadmap
Alert & act
Operator alert	Tower light and alarm the moment a part fails	Beat	Pilot
Stop the line	Stops the conveyor on a failure	Beat · Core	Pilot
Reject / divert	Triggers a reject or divert mechanism	Beat · Core	Pilot
Signal robot or PLC	Go / stop or pass / fail signal through 24 V I/O	Beat · Core	Pilot
Label printing	Prints the correct label for each item	Core · Nexus	Pilot
Train & track
Web access & management	Open Nexus from any browser; manage stations, models and settings from one page	Nexus	Available
No-code training	Teach a new product from samples, without code	Nexus	Available
Model changeover	Switch products on screen	Nexus	Available
Image & result records	Image and PASS / FAIL saved for every part	Nexus	Roadmap
Defect analytics	Which defects recur, on which models	Nexus	Roadmap
SAP / ERP & PLC network link	Live integration with enterprise and line systems	Nexus	Roadmap

Use cases

Applications of the DDLC.AI Suite, with the flow, kit and reference for each.

Electronics assembly

PCB inspection

Pilot

Missing, wrong, reversed and wrong-colour parts are missed by eye.

SenseCaptures each board

→

CoreCompares with the golden PCB

→

BeatAlarm and line signal on FAIL

Kit

Sense Standard / IndustrialCoreBeatNexus

Reference: Tesscom

Footwear, consumer goods

Product ID & carton labelling

Pilot

Model and size are read by hand and cartons get wrong labels.

SensePhotographs each pair

→

CoreIdentifies model, size and colour

→

BeatPrints the label or stops the line

Kit

Sense Standard → IndustrialCore ProBeatNexus

Reference: Walkaroo

Automotive components

Connector pin gauging

Pilot

Manual gauge checks are slow and only sample parts.

SenseCaptures pins with an industrial camera

→

CoreMeasures pin length in mm

→

BeatPass / fail signal to the line

Kit

Sense IndustrialCoreBeatNexus

Reference: Raagoma Tech

Food & beverage, packaging

Missing cap / part check

Pilot

Missing caps or parts slip through at line speed.

SenseWatches each unit

→

CoreFlags missing items

→

BeatRejects or alerts

Kit

Sense StandardCore StandardBeatNexus

Tea & FMCG packaging

Carton outer-wrap poka-yoke

Pilot

Loose, unsealed or badly folded wrap end-flaps on high-speed tea carton lines cause downstream jams and unsellable packs. Standard sensors miss them on reflective film.

SenseIndustrial camera with polarised backlight and encoder captures every carton after the wrapper

→

CoreDetects unsealed or lifted flaps and wrinkled, torn or missing film

→

BeatRejects the carton; pauses the conveyor and alerts the operator on repeat defects

Kit

Sense IndustrialCore ProBeatNexus

Reference: Tata Consumer Products (Tetley)

Robot cells, packaging

Robot-cell zone monitoring

Pilot

People walk into robot zones; fences are rigid and costly.

SenseWatches the robot zone

→

CoreDetects people in the zone

→

BeatGo / stop signal to the robot

Kit

Sense StandardCore ProBeatNexus

Reference: Signode

E-commerce warehousing

Thermal & 3D inspection

Roadmap

Use case to confirm.

SenseThermal and depth sensing

→

CoreTemperature / dimension checks

→

BeatAlert or divert

Kit

Sense Thermal-3DCoreBeatNexus

Reference: Flipkart